i have bought and fit a carbonmods boot pannel.i first marked out the roll cage bars and cut and permanently fixed the 2 x outer sides of the lid.i then cut a center section and drilled it in several places to enable me to put riv-nuts in the rear tub fix the carbon lid to it with m6 bolts. the final part was to bond a section of radiused edge trim to the front edge,as to make sure i dont fall foul of any radius testing during the iva test. the removeable pannel enables me to possibly fit a storage tray above the fuel tank at a later date.
Wednesday, 28 December 2011
carbon bootlid done
i have bought and fit a carbonmods boot pannel.i first marked out the roll cage bars and cut and permanently fixed the 2 x outer sides of the lid.i then cut a center section and drilled it in several places to enable me to put riv-nuts in the rear tub fix the carbon lid to it with m6 bolts. the final part was to bond a section of radiused edge trim to the front edge,as to make sure i dont fall foul of any radius testing during the iva test. the removeable pannel enables me to possibly fit a storage tray above the fuel tank at a later date.
iva wing mirrors fitted to cage. speed sensor mounted
i have bought some suzuki e-marked wing mirrors for the mnr. i measured them up from the drivers seat,marked positions with masking tape and drilled and tapped the cage with a 6mm tap and bolted the mirrors on.i also put some tigerseal between the mirror mounting brackets and the cage for extra grip and to stop the 2 metals rubbing together.
i also have mounted the race technology speed sensor to the mounting bracket at the front of the propshaft.all the wiring is protected by spiral conduit. i have used 1 x longer bolt on the prop so it only picks up 1 pulse per prop rotation!
i also have mounted the race technology speed sensor to the mounting bracket at the front of the propshaft.all the wiring is protected by spiral conduit. i have used 1 x longer bolt on the prop so it only picks up 1 pulse per prop rotation!
Sunday, 21 August 2011
Fan temp switch,cooling hoses and car electrics complete
I have also recently bought a 32mm hose joiner with a pre welded boss in the top for the temp switch. I have fit this in to the top radiator hose and wired it according to the instructions. A quick check around of the coolant hoses was carried out,and clamps tightened where necessary.
One of the main jobs of the build was trying to incorporate the s2000 electrical components I to the build as well as the race technology dash and dta s60 pro ecu. So I took the car to Jdm Dyno to have the ecu fitted and wired in to the engine loom and decided to do my own loom for the car electrics,-and dash. I using the Honda steering wheel and switch gear for all indicators and lighting, but the lighting stalk switches the earth through a relay to avoid arching with a 12v circuit. I made up my own loom from 7 core trailer flex and ran one from the dash to the rear and 2 from the dash to the front and worked my way through each item one at a time before checking it worked and to my amazement every single item worked as it should first time.
One of the main jobs of the build was trying to incorporate the s2000 electrical components I to the build as well as the race technology dash and dta s60 pro ecu. So I took the car to Jdm Dyno to have the ecu fitted and wired in to the engine loom and decided to do my own loom for the car electrics,-and dash. I using the Honda steering wheel and switch gear for all indicators and lighting, but the lighting stalk switches the earth through a relay to avoid arching with a 12v circuit. I made up my own loom from 7 core trailer flex and ran one from the dash to the rear and 2 from the dash to the front and worked my way through each item one at a time before checking it worked and to my amazement every single item worked as it should first time.
Tunnel electrics fitted. Propshaft fitted and wheel speed sensor fitted
I think I am completely finished in the transmission tunnel area now. I have enclosed all the elecrtris in spiral conduit and p-clipped and riveted it at close intervals for a tidy and secure job. The fuel pipes also clipped with rubber edged p-clips to avoid any chafing.
The propshaft was then bolted in position and the wheel speed sensor fit in a position to catch 1 of the 6 bolt heads on the prop as they spin!
Thursday, 28 April 2011
carbon tunnel cover complete.





i have been spending a bit of time trying to make a carbon fibre tunnel cover and have got it done now.
i first bought a 1.2mm alloy sheet,did some drawings,some measuring and some more drawings, unitil i had the measurements i was happy with. i then drew lines on the inside with a marker pen where i wanted to fold the sheet. i then folded the alloy to give it a flat top as i dont like the rounded tunnel tops. i then measured the position of the gearstick and handbrake and began to cut the holes. once this was done i trial fitted it,and once happy i measured up for my carbon and a friend of mine made the c/f to my dimensions. i then stuck the carbon to the alloy with tigerseal and again cut out for the gearstick and handbrake. i then fit my chrome surrounds around the handbrake and gearstick and the end result is nice. i will finish the top edges with a radiused angle.
here is a few pics before and after the chrome surrounds!
purchased a trailer
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